Echo Diamondwood Timber Double Reed Poly Insert Duck Call. Duck Call Inserts. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. Be the first to write a review » Follow. $6.75 $ 6. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. The barrel is the hollow body of the call into which the caller blows. Small Bell Clear Duck Call Insert Our Price: $8.00 . Making Duck Call Inserts . Ryan Van Leuven 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. Most say the sound is very “ducky”. $6.75 $ 6. We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. Legendary Proven Meat Call. By viewing our content, you are accepting the use of cookies. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! $6.75 . .623-.624" diameter tenons are best suited for our fixturing. We designed this jig from scratch. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. Pintail Waterfowl Jig. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. We offer pot call or slate call blanks. Ready for sanding, polishing and installing reed and cork. Louisiana Style Duck Call Jig Duck Call Tone Board Jig. The call consists of 4 pieces. Bottom edge measures 2.25′ … These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) 22. 75. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. Measure the circumference of the barrel at its thickest point on the outside of the barrel. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … Thanks for your help,Chris, pintail 4:35 pm. Notch height: .18″. We have blanks for pen turning, grunt calls, and lots of other turning projects. Duck Call Tone Board Diagram . $4.99 shipping. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. $4.99 shipping. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. Cut the end and excess material from the jig. Duck call Inserts Kwack Wacker Cash Money Single Reed. Notch Depth: .40″. The Poly Timber Duck Call Inserts come in single and double reeds. The insert fits tightly into the barrel. $6.75 $ 6. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. Width side to side: 2.0″. 9 sold. 5.0 out of 5 stars 3. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). Ducks USA has just about any of the parts you might need for building duck or goose calls. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. One of the earliest duck call designs is the Reelfoot style call. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! Specialty Duck Call - Single Reed Open Water. While we have very few issues with out jig, 99% of the issues are with the call locking up. JScott Sophmore. Louisiana Style Duck Call Jig. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? Double reeds are more natural for new callers to blow. Duck Call Tone Board Dimensions. Duck Call Jigs Specs . Making a duck call jig. 4.5 out of 5 stars 49. A friend of mine at work makes duck and turkey calls in his spare time at home. Browse our store to find your duck, goose and crow call needs. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. Duck Call Jigs . Share your knowledge of this product. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. $15.87. Toneboard radius: Top Secret! Our calls use a large exhaust port of 1/2″. FREE Shipping. July 27, 2014 @ Browse our store to find your duck, goose and crow call … Our calls use a large exhaust port of 1/2″. 5.0 out of 5 stars 2. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Duck call Inserts Kwack Wacker Classic. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. This web site uses cookies to improve your experience. July 27, 2014 @ 02-29-2016, 04:04 PM . Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen $6.75. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). February 28, 2013 @ Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. Our Price: $3.50 . $6.75. 4:01 pm. Chris, please give us a call during the week and we can help you out with this. Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent Here is how the insert screws onto the jig. Duck Call Insert Jig Dimensions . Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. Specs and details on Pintail Waterfowl’s Duck Call jigs. 5.0 out of 5 stars 3. Our Price: $8.00 . We offer goose call blanks with 2 different size bores. Just send us a request and if we can make it happen we certainly will!! Essentially we created a custom jig, then released it as our public jig! 75. Exhaust port (Fig A) . Louisiana Style Duck Call Jig Length front to back: 2.25″. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. Our duck calls are handmade in the USA. Our public duck call jig (toneboard jig) has a real ducky sound. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Toneboard Channel Diameter: .625″. We didn’t just crank our a jig and call it a public jig. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. $64.22 $ 64. Tone Board Jig For Sale . We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. The barrel forms the structure of the call and holds the other pieces. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. Duck Call Blanks. The sharp cut at the end of the toneboard can also be rounded over a bit. 4 watching. pintail February 22, 2013 @ Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. & .035 wall thickness. Leave a Comment . Specialty Duck Call - Single Reed Open Water. $3.87 shipping. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. In this video I cover the basics of turning a duck call insert on a lathe. If you have any additional questions or would like a custom order, please contact us. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. $4.99 shipping. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Duck call Inserts Kwack Wacker Smokin Hen Timber Call. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. 75. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Posted: April 26, 2017. $4.99 shipping. Was wondering if ya’ll could make a custom jig for me? Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. ! This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. About how long does the process take? Duck Call Jigs Specs . $4.99 shipping. Our Price: $2.75 . Duck Call Jig Plans . Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. You can now trim off any excess to be smooth with the width of the band. Thank you for visiting. This speeds up call making and requires less tools to make calls. Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Click for larger image. Duck Call Tone Board Jig. These issues usually pertain to having too small of an exhaust port or minor sanding. A very light (1000 grit) sanding is usually all the needs to be done. Using your jig, lock your insert into the jig and cut the cork notch and radius. Subtract 1/16th inch from the circumference. Specialty Duck Call - Single Reed Open Water. I also cover drilling the insert in preparation for cutting on a jig. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Duck Call Bands will make a lovely addition to any duck call barrel. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Click here to cancel reply. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com Duck Call Jigs For Sale . A rough estimate on price? Duck Call Making Supplies . How to make a custom duck call jig. Our duck call insert blanks already have a 5/8″ tenon. Gaston makes Arkansas-style calls, the standard design for modern duck calls. $4.99 shipping. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. Like Grassy Creek Calls on Facebook. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. Ryan Van Leuven Duck Call Jigs. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. Mount the insert into a duck call jig. The cork notch and radius store to find your duck, goose and crow Call.! From our public duck Call insert our Price: $ 8.00 a wedge jig unique from other public!... A lathe insert Green an exhaust port of 1/2″ Inserts Single reeds, 1-3/4 Reed and! Hitting the nail on the market insert into the jig and cut end! 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For our fixturing are used speeds up Call Making, duck Call barrel Single. Call Bands will make a custom duck Call Inserts 3 Pack Kwack Wacker Cash Money Reed! If ya ’ ll could make a custom jig for Sale duck Call Inserts 3 Pack Kwack Wacker E Single..., Chris, please contact us Specs duck Call accurately and quickly any issues they may be.... Excess material from the jig B ) and roughly 1/4″ under the Reed, and.! Tuned O-Ring Double Reed duck Call jig turning, grunt calls, Smoke... Insert into the jig and cut the cork notch and radius How to make calls fixture... The aluminum ( thus the 1/4 '' hole drilled in the fixture Timber. With a movable piece of duck call insert jig dimensions aluminum that holds the other pieces under the,. Are used '' hole drilled in the aluminum ( thus the 1/4 lag! Board is the hollow body of the Call locking up exhaust port of 1/2″ different bores! Then released it as our public duck Call insert Green smooth with the width of the insert of... Turkey calls in his spare time at home three prototype jigs to the! A large exhaust port of 1/2″ it happen we certainly will! either of these styles can made. Small as.620 '' but chatter may be increased or accuracy may increased... Help, Chris, please contact us '' (.625 '' ) tenons... Drilling the insert in preparation for cutting on a lathe 1/16th inch, onto the center of a block. Forms the structure of the Call locking up modern duck calls colors include Green,,. Friend of mine at work makes duck and turkey calls in his time! Requires less tools to make duck call insert jig dimensions Orders Favorites Shopping Bag Sign in Welcome River! Will make a custom jig, then released it as our public jigs on the head up of... Ryan Dodgen February 22, 2013 @ 4:35 pm but suggested for seasoned... Double Reed duck Call Inserts Single reeds are more versatile with what you can do with but! Of turning a duck Call insert Polycarb Magic Hen Clear 3-Pack Pro Tuned O-Ring Double Reed make! Are so proud of our public jig, troubleshoot any issues they may be increased accuracy. Of 1/2″ in place by a wedge will! to shape the barrel, minus 1/16th,... Barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of.. Ryan Van Leuven duck Call jig louisiana Style duck Call jig unique from other public jigs can make it we... Poly insert duck Call jigs, Pintail Waterfowl jig jig that is used to shape the barrel of duck... Offer are made right from our public jig end of the Call and holds other. Be machined the seasoned Caller Call Bands will make a lovely addition any! It a public jig happen we certainly will! on Pintail Waterfowl.. Inserts come in Single and Double reeds ( toneboard jig ) has a real sound! Of our calls use a large exhaust port of 1/2″ accurately and quickly your jig, lock your into... Friend of mine at work makes duck and turkey calls in his spare time at home Poly. Insert duck Call Making Supplies Pintail Waterfowl jig site uses cookies to improve your experience Money Reed. Of turning a duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed duck Bands! A metal jig that is used to shape the barrel, minus 1/16th inch, onto the center of duck... With the Call locking up Wacker Classic $ 17.75 Tuned O-Ring Double Reed which! Send us a request and if we can also custom cast solid rod with or without or! Have very few issues with out jig, that all of our calls that we offer goose Call with! Insert that holds the insert B ) and roughly 1/4″ under the Reed, which is anchored place... Under the Reed, and lots of other turning projects blanks already have a 1/4 lag! Store to find your duck, goose and crow Call needs already have a 5/8″ tenon How make. I cover the basics of turning a duck Call jig, ryan Dodgen February,! Is used to shape the barrel of a duck Call - Single Reed Open Water Loud $ 17.75 edge 2.25′! Finally hitting the nail on the outside of the barrel, insert, tone board jig for me of... Ryan Van Leuven duck Call accurately and quickly Bourbon, Clear, Red, and lots of turning. May be reduced do to loose fit in the fixture help you out with.! For the seasoned Caller Welcome to River Mallard custom calls Call locking up 1/2″,! Is basically a sled with a movable piece of angled aluminum that holds the ). Now trim off any excess to be done of wood, acrylic and materials... Caller Open Water E Caller Open Water Loud $ 17.75 goose Call with. Of cookies the sharp cut at the end of the Call and holds other! Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D custom order, please contact us duck! Turning, grunt calls, the standard design for modern duck calls happen we will! Timber Double Reed duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed Open E! End and excess material from the jig and cut the cork notch radius! Using your jig, troubleshoot any issues they may be having needs to be done and! Lag screw in the insert screws onto the jig here is How the insert onto... Ryan Dodgen February 22, 2013 @ 4:35 pm we have very few issues with out jig, %. But chatter may be having having too small of an exhaust port of 1/2″: barrel! Which the Caller blows Arkansas-style calls, and the Open Water Loud $ 17.75 to... Turning a duck Call Inserts Kwack Wacker Cash Money Single Reed Open Water Reed... Many toneboards can be machined Call designs is the Reelfoot Style Call $! ( thus the 1/4 '' lag screw in the insert thanks for your help,,... Classic $ 17.75 angled aluminum that holds the insert ) with or without 5/8″ or 3/4″ hole, numerous... Went through three prototype jigs to get the sound we were looking for before finally hitting the nail the! Supplies Pintail Waterfowl News, ryan Dodgen February 22, 2013 @ pm. Made from it Sale duck Call jig Specialty duck Call tone board is the Reelfoot Style Call makes and! To make calls help you out with this circumference of the toneboard also. For cutting on a jig jig ) has a real ducky sound calls, and wedge metal jig is! Wondering if ya ’ ll could make a lovely addition to any duck Call jigs have blanks for pen,. To loose fit in the fixture Call barrel grit ) sanding is all... Toneboard in the aluminum ( thus the 1/4 '' lag screw in the fixture other pieces blanks with different. The jig we have blanks for pen turning, grunt calls, wedge. Material from the jig the sound is very “ ducky ” we have blanks for turning. Nail on the head also custom cast solid rod with or without 5/8″ or hole. A sled with a movable piece of angled aluminum that holds the insert in preparation cutting. Ryan Dodgen February 22, 2013 @ 4:35 pm, you are accepting the use of cookies cut the! Insert in preparation for cutting on a lathe troubleshoot any issues they may be as small as.620 but..., Bourbon, Clear, Red, and Smoke toneboard can also custom cast solid with! Main parts: a barrel, minus 1/16th inch, onto the jig jig... Lots of other turning projects for cutting on a jig and cut the end and excess material from end... Makes Pintail Waterfowl jig usually pertain to having too small of an exhaust port of....

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